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CBE+ Nickel PTFE: The High-Performance Alternative to Armourcote 3000 for Superior Wear Resistance and Release

At CBE+, we understand the critical role of surface treatments in optimising component performance. Our Nickel PTFE plating service offers a robust and versatile solution, delivering properties equivalent to – or similar to – those of Armourcote 3000.

This blog dives into the exceptional characteristics of our Nickel PTFE coating and explores its advantages for various industrial applications.

Unmatched Wear Resistance and Friction Reduction

CBE+’s Nickel PTFE plating combines the exceptional wear resistance of electroless nickel with the unparalleled low friction coefficient of polytetrafluoroethylene (PTFE). This powerful synergy results in a coating that boasts:

  • Typical phosphorous content: 7 to 10% by weight (enhances hardness and corrosion resistance)
  • PTFE content: 1.5 to 10% by weight (optimises low friction and release properties)
  • Coefficient of friction: 0.1 to 0.2 (significantly reduces wear and tear)
 

These impressive properties translate to extended service life for components subjected to frequent friction and abrasion.

Superior Performance Beyond Friction Reduction

The benefits of our Nickel PTFE service extend beyond its low friction coefficient. Here’s what sets it apart:

  • Exceptional Hardness: Our plating achieves a hardness of 250-350 HK100 (as plated) and can reach even higher values (375-425 HK100) after heat treatment. This translates to outstanding resistance to wear and tear.
  • Enhanced Durability: The coating can withstand temperatures as low as 5°C (40°F) without compromising its integrity.
  • Excellent Adhesion: The plating adheres exceptionally well to most substrates, ensuring long-lasting performance.
  • Corrosion Resistance: For applications requiring additional corrosion protection, we can apply the Nickel PTFE layer over a base layer of electroless nickel.
 

Environmentally Friendly and RoHS Compliant

CBE+ prioritises responsible manufacturing. Our Nickel PTFE plating solutions are free of intentionally added PFAS, and the resulting deposits are fully RoHS compliant, adhering to strict European Union regulations on hazardous substances.

Unlocking Efficiency Across Industries

CBE+’s Nickel PTFE plating unlocks a wide range of advantages for numerous industries, including:

  • Moulding: The coating’s excellent release properties make it ideal for moulds, facilitating smoother part removal and reducing cycle times.
  • Machinery: By minimising friction, the plating extends the lifespan of machine components and improves overall efficiency.
  • Food Processing: The non-stick and low friction properties make it suitable for food processing equipment, ensuring product safety and hygiene.
  • Textile Industry: The coating enhances smoothness and reduces friction in textile processing machinery, optimising yarn handling and production speeds.
 

The CBE+ Advantage

Our Nickel PTFE service offers a compelling alternative to Armourcote 3000. With its exceptional combination of wear resistance, low friction, and adherence, it allows you to optimise component performance and achieve lasting results.

Ready to Explore the Possibilities?

Contact CBE+ today to discuss how our Nickel PTFE plating can extend the lifespan of your critical components.