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How Much Could Electroless Nickel Plating Save You?

As a Marketing Executive at CBE+, I’m not often involved in the costing side of the business. However, a recent curiosity about the cost benefits of our Electroless Nickel Plating (ENP) service led me to an eye-opening discovery. Specifically, I wondered how much money our ENP process could save compared to manufacturing components from stainless steel.

For those unfamiliar, manufacturing a component from mild steel and adding 75 microns of ENP provides the same corrosion resistance properties as stainless steel, especially in demanding environments. So, why would you choose the ENP route? The answer is simple: to save money.

I decided to explore this further with our technical estimators, and the results were surprising. Here’s what we found:

The cost of stainless Steel vs the cost of Mild steel with Electroless Nickel Plating
  • A 10cm³ component made entirely of stainless-steel costs approximately £122.

  • A 10cm³ component made from mild steel with a 75-micron ENP coating (oilfield standard) costs just £88.

That’s a saving of £34 per product or a 27.9% reduction in cost.

To put this into perspective, if you were ordering 100 of these parts, you’d save a substantial £3,400, all while achieving extremely similar results for your application.

Of course, the technical team pointed out that this calculation applies to a relatively simple part. More complex components could incur additional costs, but as a basic example, it’s a compelling case.

Why Consider ENP?

Electroless Nickel Plating isn’t just about cost savings. It also offers other benefits, including:

  1. Enhanced Corrosion Resistance: Perfect for demanding environments like oilfields and offshore applications.
  2. Uniform Coating: Even on complex geometries, ensuring consistent protection.
  3. Versatility: Applicable to a wide range of materials and industries.

 

Real-World Applications

At CBE+, we’ve seen countless examples of ENP delivering value to our customers. Whether it’s reducing costs or enhancing the performance of critical components, ENP offers a smart alternative for manufacturers across various sectors.

If you’re looking to optimise your manufacturing costs while maintaining high performance, our team at CBE+ is ready to help. Contact us to explore how ENP could benefit your next project.

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